Make the most of your machines performance. Real time. Automated.

MDCplus is on premise and Cloud solution for increasing OEE, controlling maintenance, and making your life in production at least 20% easier
main-helloaddblock
Direct network connection to CNC controller
 
Terminal connection to legacy machines
Manual workplaces with tablet
 
API Integration
MES/ERP
 
Monitoring apps - mobile, web, PC
 
Large screen monitoring dashboard
Monitoring server

Features

Real-time machine monitoring

Real-time machine monitoring

MDCplus provides real-time monitoring of production equipment, anytime and anywhere. The system supports connection to CNC machines, legacy machines, industrial robots and production lines. You can evaluate the state of your machines on dashboards, a timeline, or on an interactive shop floor layout using a traditional Windows application or a modern Web client.

accordeon-content
Power consumption monitoring & Sustainability

Power consumption monitoring & Sustainability

The energy consumption of industrial equipment is a significant cost to the enterprise, and the machine continues to consume electricity even during downtime

The Power Consumption Monitoring module:

  • collects and aggregates data on energy costs in various modes and conditions of the machine
  • allows you to analyze the quality indicators of the power supply system and technological operations in terms of their energy efficiency
  • brings you sustainability insights for the reports
power-consumption-monitor
Computerized Maintenance

Computerized Maintenance

The Computerized Maintenance module provides automated support for maintenance and repair work helps to reduce repair time and increase the durability of production equipment. It consist of two sub-modules:

“Dispatching” is used by service departments in their operations to ensure the organizational and technical readiness of equipment and to generate reports.

“Maintenance” supports planning processes, coordination and control of repair and maintenance work, automated accounting of equipment operating time and provides preventive maintenance of machine tools.

computerized-maintenance
Vibration Monitoring & Diagnostics

Vibration Monitoring & Diagnostics

MDCplus offers a unique functionality for its class of systems designed for vibration monitoring. The Vibration Monitoring & Diagnostics module allows for the use of special sensors and devices installed on the CNC machine to measure the parameters characterizing the technical condition of the mechanical components of the CNC machine, compare the obtained values with the acceptable values and notify the user if the vibration parameter values exceed the set thresholds.

vibration-monitoring-diag
API connection for external ERP, CAD/CAM/PDM, MES and BI systems

API connection for external ERP, CAD/CAM/PDM, MES and BI systems

For integration with ERP, MES, CAD/CAM, PDM and BI, you can use API, a set of methods for accessing the functionality and data of a software product. We currently support out of the box integration with several popular MES and ERP systems. You can always ask us for API documentation for independent development or use the services of our developers.

api-connection-for-extern
DNC Communication & NC Program Management

DNC Communication & NC Program Management

You can create directories for storing NC programs on a server, associate the NC files with certain parts and machines, generate statistics on the use of NC programs and automatically compare the NC file executed on the machine with the original NC file stored on the server. The machine operator gets access to the database of NC programs through the interface of the TVV terminal or through a mobile device and can quickly load the desired NC program into the CNC control via the local network.

dnc-communication-nc-prog
Production Control

Production Control

The Production Control module provides planning and control over the execution of work at the level of route sheets and job schedules; it contains a part cutting log, allows you to track the execution of technological operations, adjust and approve KPI by the quantity and quality of manufactured parts and identify deviations from planned indicators. The module easily adapts to the specifics of various industries and, if desired, can be integrated with an MES or ERP system.

production-control
Connecting with everything you need, any way you need
  • 100+ open protocols
  • Cloud and direct connectivity
  • No additional hardware needed, just Ethernet cable
CNCs
Robots
Standard protocols
PLCs

Analytical features

Working history for selected period of time
A machine's operation history is visible for the selected period, all the useful stats and values in one view for a swift and efficient controlling.
Dynamic Analytics: all hands for efficiency
Analyze reporting data with rapid changes in current navigation parameters through divisions and machines for the selected period of time. Includes load factor, work fund corresponding to the selected analysis period, total time for states from the Production group, and many more.
The entire enterprise at one glance
Summary analysis is overall analytics for the specified period for the entire enterprise. It shows the percentage ratio of equipment states. On the pie chart for the entire enterprise, and similarly on the bar chart, but broken down by weeks.
Working history overview
See how your machine performed at any given period of time.
Stats for easy reporting
Many reports, presented in both tabular and graphical form, whichever you prefer better.
 
 
 
screenshot_1
screenshot_2
screenshot_3
screenshot_4
screenshot_5
  • 100+ report and graph templates
  • Overall Equipment Effectiveness (OEE)
  • Cycle time per part
  • Number of parts per shift/operator
  • Number of scrapped parts
  • Scheduled maintenance
  • Unscheduled maintenance
  • Setup time per part
  • Operator effectiveness
Get in touch with us today, or ask for free trial
Ready to increase your OEE, get clearer vision of your shop floor, and predict sustainably?
MDCplus Awards
Entrepreneurial Company of the Year
2018
in the Al-based Solutions fot Process Industries
The TOP-10 Best IOTWC
2018 & 2019
2 years in the row. Heat Treatment AI, Artificial Lift
Business Transformation Award
2019
Efficient and Economic Manufacturing with MDCplus
IOT Company of the Year
2020
The best IoT Platform. The best IOT Solution for heavy industries
MDCplus worldwide
470 +
Enterprises
27 +
Countries
25 +
Partners
Europe
France
Spain
Italy
Sweden
Finland
Germany
Ukraine
Romania
Poland
Turkey
Bulgaria
Czech
North America
USA
Canada
South America
Brazil
Peru
Chile
Africa
Morocco
South Africa
Asia
South Korea
India
Kazakhstan
Malaysia
Singapore
Reduce
or eliminate
  • Setup time
  • Downtime
  • Scrap
  • Energy consumption
  • Equipment failure
Practical effects of implementing of the system
Improve
  • Task planning
  • Employee productivity
  • Equipment performance
  • Maintenance planning
  • Machine repair efficiency
Reach out to us!
Name *
Company *
Country *
Phone *
E-mail *
Comment *

Copyright © 2024 MDCplus. All rights reserved