Exploring free solutions? Try MDCplus
Try it yourself Get guided demoBest Free & Open Source Robotics Simulation and Path Planning Tools
Robotics in manufacturing is accelerating. CNC machine tending, palletizing, welding cells, AMRs, and small assembly workstations are now part of everyday operations. But testing layouts, validating reach, checking collisions, and generating safe trajectories normally requires expensive commercial suites.
The open source ecosystem changed that. Today you can simulate robots, plan paths, test AGV navigation, and build early stage digital twins entirely with free tools. This article brings the strongest options together in one place so that integrators, automation engineers, and machine shops can run serious simulation work without buying a full Process Simulate or DELMIA license.
Below is the combined list of the best free and open source tools for both robotics simulation and robotic path planning in 2025.
Top Free and Open Source Robotics Simulation Tools
1. Gazebo (Ignition)
Best for: Full physics robotics simulation and AMR environments
Gazebo is one of the most capable open source robotics simulators. It offers multi robot environments, advanced physics engines, sensors, cameras, LiDAR, AGV navigation, and realistic interaction with conveyors, fixtures, or CNC machines. Its ROS and ROS2 integration makes it the go to simulator for automation research and industrial prototyping.
License: Apache 2.0
2. Webots
Best for: Quick 3D modeling and intuitive robot cell validation
Webots provides an easy workflow for robot simulation with a rich 3D interface and ready made robot models. It is excellent for pick and place, palletizing, machine tending, or evaluation of collaborative robot workflows.
License: Apache 2.0
3. CoppeliaSim Edu (V-REP)
Best for: IK, motion planning, collision checking inside the simulator
CoppeliaSim includes inverse kinematics, multiple physics engines, built in path planning, sensors, PLC style logic, and scripting. The free Edu version is strong enough for small integrators who need a realistic robotics sandbox.
License: Free tier, closed source
4. MORSE Simulator
Best for: AMR and AGV simulation inside manufacturing layouts
Built on Blender, MORSE simulates mobile robots, AGVs, AMRs, and sensor rich automation scenarios. Strong for logistics paths, robot interaction in aisles, and forklift or tugger simulation.
License: BSD
5. PyBullet (Bullet Physics)
Best for: Lightweight, script based robotics prototypes
PyBullet is a Python friendly physics engine widely used for simple robotic arm tests, collision checks, conveyor interactions, and path validation.
License: zlib
Top Free and Open Source Path Planning Tools
6. MoveIt (ROS and ROS2)
Best for: Industrial robotic path planning and collision avoidance
MoveIt is the industry standard open source toolkit for motion planning. It supports collision checking, IK solvers, environment maps, manipulation pipelines, and interfaces with nearly all common industrial robots.
License: BSD
7. OMPL (Open Motion Planning Library)
Best for: Advanced planning algorithms and integrator level control
OMPL is a planning library that powers MoveIt but can also be used standalone. It includes RRT, RRT*, PRM, KPIECE and many other planners. Ideal for custom automation logic and offline programming workflows.
License: BSD
8. OpenRAVE
Best for: Precise manipulation planning and grasping sequences
OpenRAVE is a robotics framework built specifically for industrial manipulation. Good for grasp planning, pick and place, and constrained motion sequences. Although older, it remains useful for algorithmic planning tasks.
License: LGPL
9. MoveIt Task Constructor
Best for: Multi step robotic tasks
This extension adds task level reasoning on top of MoveIt. Useful for validating if a robot can complete an entire sequence, such as pick orient retract place, or assembly operations.
License: BSD
10. Isaac Sim Free Tier
Best for: High fidelity, graphics heavy robotic digital twins
NVIDIA Isaac Sim is not open source, but its free tier is extremely powerful. It enables photorealistic robotics simulation, AI training, vision system testing, and advanced path planning validation.
License: Free tier, proprietary
Free Robotics Simulation & Path Planning Tools Comparison Table
| Tool | Free | Open Source | Simulation | Path Planning | ROS Support | Best Use Case |
|---|---|---|---|---|---|---|
| Gazebo | Yes | Yes | Yes | Partial | Yes | Robot cells, AMRs |
| Webots | Yes | Yes | Yes | Partial | Yes | Pick and place, tending |
| CoppeliaSim Edu | Yes | No | Yes | Yes | Yes | Full robotics cell simulation |
| MORSE | Yes | Yes | Yes | No | Yes | AMR and AGV routes |
| PyBullet | Yes | Yes | Yes | Partial | Partial | Lightweight prototypes |
| MoveIt | Yes | Yes | No | Yes | Yes | Industrial path planning |
| OMPL | Yes | Yes | No | Yes | Partial | Custom planners and research |
| OpenRAVE | Yes | Yes | Yes | Yes | Partial | Grasping and manipulation |
| MoveIt Task Constructor | Yes | Yes | No | Yes | Yes | Multi step tasks |
| Isaac Sim (Free) | Yes | No | Yes | Yes | Yes | High fidelity digital twins |
Final Thoughts
Free and open source robotics tools have matured to the point where engineers can build serious automation simulations without enterprise licenses. Gazebo, Webots, and CoppeliaSim cover most robotic cell scenarios. MoveIt and OMPL handle motion planning at a level competitive with premium software. MORSE and Gazebo support AMR and AGV behavior. PyBullet provides a fast sandbox. Isaac Sim adds a high fidelity layer when visuals or AI training matter.
For small integrators, machine shops, and automation teams working with tight budgets, this ecosystem of tools removes the barrier to experimentation. Simulation and path planning no longer require million dollar software stacks. The only requirement now is engineering curiosity and time to wire the tools together.
About MDCplus
Our key features are real-time machine monitoring for swift issue resolution, power consumption tracking to promote sustainability, computerized maintenance management to reduce downtime, and vibration diagnostics for predictive maintenance. MDCplus's solutions are tailored for diverse industries, including aerospace, automotive, precision machining, and heavy industry. By delivering actionable insights and fostering seamless integration, we empower manufacturers to boost Overall Equipment Effectiveness (OEE), reduce operational costs, and achieve sustainable growth along with future planning.
Ready to increase your OEE, get clearer vision of your shop floor, and predict sustainably?