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Free factory audit - provided by MDCplus
Free Production Audit - MDCplus
Manufacturing digital maturity assessment: get your exact score in 5 minutes
Answer 20 targeted questions about production, maintenance, quality, warehouse, energy, safety and data. You get a maturity score, a gap analysis by domain and a prioritized improvement roadmap, ready to review with your team.
- No registration
- 5 minutes
- 20 questions
- Instant roadmap
Check your production
Choose one answer per question. You can calculate at any time.
Your results
Your score appears after you click Calculate. You can change answers and recalculate.
Answer questions and select production type to get your roadmap.
Domain breakdown
Recommended next steps
After calculation you will see a roadmap based on blockers and your weakest domains.
Discuss your results with an AI assistant
Opens a new chat with your results already filled in. Nothing is sent until you press Enter there.
From answers to an action plan
The score is a starting point. The roadmap shows what to fix first and why.
- 1
Answer 20 questions
Each question has three answers: yes, partially or no. Seven sections walk you through your plant, one at a time.
- 2
See your score and gaps
You get an overall maturity percentage and a score for each of the seven domains, so weak spots are visible at a glance.
- 3
Follow a prioritized roadmap
Blockers come first. Then the weakest domains for your production type, with concrete actions for each.
What the assessment covers
Seven domains of a digital production environment, from the shop floor to management reporting.
- Planning and schedulingERP, APS and MES use, shift dispatching, same-day output and downtime capture.
- Equipment and maintenanceAsset register, CMMS workflow, preventive or condition-based maintenance, machine data.
- Quality and traceabilityDigital inspection plans, batch traceability, defect causes and corrective actions.
- Warehouse and procurementInventory accuracy, barcode or RFID, digital material requests and approvals.
- Energy and utilitiesAutomatic metering of electricity, gas, water and steam, and efficiency indicators.
- Safety and OT securityDigital permits and training, cybersecurity practices for operational technology.
- Data and integrationIntegrated core systems, trusted KPIs such as OEE, automatic management reporting.
Frequently asked questions
What is a manufacturing digital maturity assessment?
It is a structured self-check of how well a production site uses digital systems and data. It shows where the plant stands today and which improvements will pay off first.
How is the score calculated?
Every answer is worth 0, 1 or 2 points. With 20 questions the maximum is 40 points, shown as a percentage. Up to 30% is an initial level, up to 60% basic, up to 80% advanced, and above that high.
Does it work for process industry as well as discrete manufacturing?
Yes. The questions are the same, but the roadmap is tailored to your production type. If you are not sure, the result is evaluated as discrete manufacturing.
What happens to my data?
The assessment runs in your browser. Your name and email are sent to MDCplus only when you submit them. We use anonymous usage statistics, such as the overall score, to improve the assessment.
Turn your score into a plan
Talk to an MDCplus engineer about the gaps in your results and how to connect your machines and start live production monitoring.
